O B J E C T / O F F E R No. 703039
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1 USED TOMATO PROCESSING LINE
DESIGNED TO PRODUCE APPROX 80TPD OF CONCENTRATE
AT 28-30 BRIX WITH A FRUIT FEED OF 500TPD RAW MATERIALS.
LINE INCLUDES FRUIT RECEPTION/WASHING, FRUIT CRUSHING/EXTRACTION AND ROSSI Q600 EVAPORATOR WITH TANKAGE.COOLING SYSTEM, TUBULAR STERILIZER, SCRAPED SURFACE COOLER, MONO PUMP, HIGH PRESSURE PUMP, CIP SYSTEM, ROLLER CONVEYOR.
ASEPTIC FILLING HEAD CURRENTLY DESIGNED FOR A BAG IN BARREL SYSTEM
FOR 240KG AT DESIGN CONCENTRATION.
FRUIT PREPARATIO/EVAPORATION/PACKING SECTION OF THE LINE SUPPLIED 1987 BY ROSSI ITALY, WITH STAINLESS STEEL PROCESSING CONTACT PARTS.
REQUIRES SERVICES:
WATER AT 3BAR PRESSURE, STEAM AT 3BAR AND 7BAR PRESSURE FOR ASEPTIC SECTION AND CONDENSATE AT 5 BAR.
Price: € 2.390,000,-- EX Work Hungary.
The price could be discussed again.
Please let us have your counter bid.
Viewing: to be agreed with us.
Technical description
Berried tomato production line, and a
ROSSI Q 600 type tomato juice inspissator
Tomato berry processing line, processing equipment
Berry processing:
- suitable for reception 20 t of berried tomato, made from carbon steel, equipped with ramp, with discharge water flow, with mud discharge appliance,
- stainless steel floating cradle
- stainless steel soaking washer, stainless roller conveyor,
- stainless steel drum washer,
- air-injection rinsing washer,
- roller separator belt,
- berried tomato snapper and a Cs. 300 pump,
- horizontal barrel preheater with a 5 m3 adapter tank and a Warman circulation pump
- juice recovering, vertical axis Rossi type turbo extractor, 2 * 3 m3 tank for juice extract.
- vertical axis turbo extractor
Evaporator:
Q 600 5 bodied vacuum evaporator equipment of 4 grades.
5 body, juice-side, 1,2,3,4,5 – the dry content of the juice increases in bodies following each other.
4 grades, steam or vapour as heating medium, direct steam heating – only body No. 1
could be heated with direct steam flow. Heat exchangers of the other bodies are heated
by vapour / steam of the other bodies. Bodies 3 and 4 of steam side have common steam room.
Juice and steam flows of the equipment are of cross-flow type.
Vacuum:
Exhaustion of steam rooms and low boiling temperature are provided by a semi-
barometrical condenser.
Air:
Through a 6 – 7 bar air-water separator and reductor pressure drops to 1,4 – 1,5 bar which
provides level control of the bodies.
Aseptic, bag filling system
28 – 30 % tomato concentrate flows to a 3 m3 horizontal pipe sterilizer through a closed adapter tank, then comes a cooling phase. Cooling of the concentrate is carried out in a 3-grade, scraped-wall heat exchanger. Cold concentrate is filled by a two-head, automatic, aseptic bag equipped with a scale.
The capacity of the offered equipment is 450 t / day berried tomato. When producing 28 – 30 ref.% concentrate it is 70 tons per day.
Energy consumption of the equipment:
Steam: 12,5 t / h.
Water: 70 m3/ h
Electricity: 930 KW / h
Air: 500 No. m3 / h
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HACCP Manual: CONDENSEDTOMATO |
Reference number: HACCP-4
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Flow chart – Condensed tomato, line-produced, in glass box packaging |
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Date of issue:
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Number of issue: 1 |
Page/ From pages 1 / 2 |
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1. Reception of berried tomato *CCP 1/a Tomato
(bulk,
tankbox)
2. Tankbox barried tomato 2/a Temporary storage
temporary storage (tartályláda) (storage tank)
water
3. 
Bulk and tankbox tomato
reception (reception tank washed with water)
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4. Feeding conveying (rope feeder
water
3.
Prewashing with flow conveying
(floating cradle)
6. Feeding conveying
(roller conveyor belt)
water
7. Washing(Drum
washer with fluid bed)
8. Feeding conveying
(roller conveyor belt)
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Waste 9. Selection(selection
line)
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10. Snapping (snapping pump)
11. Zúzás (comb crusher)
12.
Temporary storage (tank)
13.
Preheating (lamellar heat exchanger)
Waste 14. Extracting(turbo
extractor) *CCP
15. Temporary storage (buffer tank)
16. Compression (Rossi 600 compressor)
17. Bufering before filling
(asepticworktank)
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HACCP Manual: CONDENSEDTOMATO |
Reference number: HACCP-4
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Flow chart – Condensed tomato, line-produced, in glass box packaging |
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Date of issue:
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Number of issue: 2 |
Page/ From pages 2 / 2 |
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18.
Filling for delivery (barrel, tank)
19. Delivery
20. Sucking (goose neck pump)
21.
Preparation of decoction, cooking,
homogenisation (ball vacuum)
22. Preheating (lamellar heat
exchanger)
27. Filling*CCP
26.Glass*CCP 25. to line 24. glass 23.glass *CCP
(Zacmi filler) box inspection box storage box reception
31. Closing *CCP 30. Filling
into closing machine 29.Cap Storage 28. Cap
reception *CCP
32. Heat treatment, cooling (pasteurizing tunnel) *CCP
33.
Dosing, vacuum check *CCP
34.
Discharging from line, pile
processing
35.
Storage *CCP
36.
Delivery preparation
37.
Pile processing
38. Delivery
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HACCP Manual: CONDENSED TOMATO |
Reference number: HACCP-4
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Flow chart – Condensed tomato from aseptic base material in glass box packaging |
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Date of issue:
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Number of issue: 1 |
Page/ From pages 1 / 1 |
Approved by:
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1.
Aseptic base material opening
2. Base material suction
(gooseneck pump)
3.
Preparation of
decoction, cooking, homogenisation (ball vacuum)
4. Preheating (lamellar heat
exchanger)
9. Filling*CCP 8. Glass/box
7. To line 6. Storage 5. Glass/box
(Zacmi filler) inspection*CCP recept.*CCP
13. Closing*CCP 12.
Filling into closing macine 11.Storage. 10.cap recept.*CCP
2.
Heat treatment, Cooling
(pasteurising tunnel) *CCP
3.
Dosing, vacuum check *CCP
4.
Discharging from line, pile
processing
5.
Storage
*CCP
6.
Preparation for delivery
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Tomato processing line, energy |
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consumption |
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Description |
elektr.KW/ó |
steam t/ó |
water m3/ó |
pressured air. Nm3/ó |
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Láng- berried tomato line |
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Mud discharger |
4 |
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Reception bunker |
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30 |
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Discharger - roller belt, paddle design |
4 |
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Warmann pump |
5,5 |
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Warmann pump |
15 |
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Centrifugal pump |
1,5 |
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Barrel water filter |
1,1 |
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Container discharger |
2,2 |
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Container discharger hidraul. |
1,1 |
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Floating cradle |
4,5 |
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Circulating Warmann pump |
18,5 |
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Roller loader |
4 |
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Drum washer |
2,2 |
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4 |
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Roller selector |
5,5 |
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4 |
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Root blower |
3 |
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Conveyor belt (waste) |
1,1 |
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Centrifugal pump |
2,2 |
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Centrifugal pump |
1,5 |
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Screwpump-snapper - Italian |
11 |
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Screwpump-snapper - mixer |
2 |
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Crusher |
18,5 |
0,1 |
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Tank 5000 litre with mixer |
3 |
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Rossi pump, circulating |
37 |
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pump CSN 600 |
18,5 |
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Heat exchanger |
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3,5 |
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Rossi extractor I. |
55 |
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Rossi turbo extractor II. |
18,5 |
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Oilpump |
0,75 |
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Rape conveyor |
0,75 |
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Rape conveyor |
0,75 |
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Tank 5000 litre 2 pieces |
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pump ÉLGÉP |
5,5 |
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Switch box |
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Nagykőrös berried tomato line |
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Roller loading equipment |
4 |
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Water filter tank |
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Rod drum washer |
1,1 |
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Roller selector |
5,5 |
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4 |
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Waste material discharger |
0,37 |
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Snapper pump | |||||